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Another RS Project

Habdala:

Are you getting the photos I sent you to your email address? If you still have my email address and your server is blocking mine, email on my site. If not respond on the MOA site. Dale Monson, Big Rapids, MI


PM sent!
 
What to do

Ok, I have the frame at the powder coating and found a painter for the plastics. Now I find myself asking should I replace that or the other but here is a few things I will do:

Replace points and condenser, spark plugs, wires and coils, voltage regulator, (I messed it up) push road seals, head gasket, oil pan gasket, cylinder rings, lube the spline, clean and lube the clutch throwout bearing, front end bearings, wheel bearings, rebuild calipers and master cylinders, brake pads, brake lines, new rear rotor, and cables except speedo.

I have done:

Timing chain and sprockets

Here is what I might do:

Valve Job, new starter-solenoid, clutch, new exhaust.

I have cleaned the oil pan and installed new gasket, I torqued the screws to 5lbs, I think that is plenty tight.

IMG_3801.JPG


All button down

IMG_3804.JPG


And the wallet getting lighter
 
Starter Solenoid question

Has anyone found an aftermarket starter with the following specs:

Lighter, more torque, less power demand?
 
Looking good. This is downright inspirational, maybe we could all gather around and watch you work (and your wallet begin to float), group inspiration sessions. :stick

5lbs oughtta be plenty, agreed on the oil pan. The voltage regulator is a nice upgrade to an electronic one anyway, it starts charging at lower RPMs than the OEM. My Hella that I bought at Bob's BMW starts at about 2200 RPM instead of 4k or higher, so it won't generate more power but will start charging sooner and is more reliable.

On the brakes, have you considered switching to braided stainless, teflon-lined lines? IMO, less flex delivers much braking punch than rubber. When you rebuild the calipers, the torque values (if you have Brembos) for the allen bolts is pretty beefy, like 44 ft. lbs. Another thing to consider replacing on them are the pins that the pads ride upon.

A brass or bronze wool work wonders for cleaning and don't leave anything behind that can rust. :drink
 
Frame

Got my frame back and the guys at Figure Engineering did a wonderful job Len, the owner is a nice guy and great to deal with. Here are some pictures

Before

IMG_3776.JPG


After

IMG_3822.JPG



Before

IMG_3778.JPG




After

IMG_3832.JPG



Before

IMG_3740.JPG


After

IMG_3834.JPG



I will have more pictures after I start putting this thing together.
 
Looking good. This is downright inspirational, maybe we could all gather around and watch you work (and your wallet begin to float), group inspiration sessions. :stick

5lbs oughtta be plenty, agreed on the oil pan. The voltage regulator is a nice upgrade to an electronic one anyway, it starts charging at lower RPMs than the OEM. My Hella that I bought at Bob's BMW starts at about 2200 RPM instead of 4k or higher, so it won't generate more power but will start charging sooner and is more reliable.

On the brakes, have you considered switching to braided stainless, teflon-lined lines? IMO, less flex delivers much braking punch than rubber. When you rebuild the calipers, the torque values (if you have Brembos) for the allen bolts is pretty beefy, like 44 ft. lbs. Another thing to consider replacing on them are the pins that the pads ride upon.

A brass or bronze wool work wonders for cleaning and don't leave anything behind that can rust. :drink


Thank you Tony, please stop by as I need the support you are talking about specially with the wallet issue.
 
Cleaning and more cleaning

Been cleaning wires and parts to go back on the bike and I tell you is a tedious and hard work specially if you don't have the proper equipment to do such task.

Painted swing arm

IMG_3844.JPG


Heads, now the cover will need some kind of finish.

IMG_3846.JPG
 
Heads, now the cover will need some kind of finish.

Looking good.

A fellow Airhead turned me onto bumper paint for a low sheen black that'll make you think you are an artist with a rattle can (get one of those handles). It sure made a difference on my bike, which was showing a lot of use and abuse.

I bead blasted my covers, then put two coats of hi-temp Engine paint followed by 3 coats of (believe it or not) bumper paint last January. It turns out to self-level nicely and then with just a dap of wax rub it for a light sheen to look like factory. I glued a piece of 150 grit sandpaper to a small block of wood and sanded the fins. Here's a picture I took tonight, the bike is pretty dirty right now in the middle of my RT fairing project so pardon the mess.

I was happy enough with it to do the engine top cover and the airbox. I bought a spare timing chain cover from ebay and just cleaned it up tonight. It'll get the same treatment and then be mounted when I get around to a new timing chain.

IMG_1213.JPG
 
Thanks, AA...I can already see it in my mind in my /7 with black...all black...RT fairing and bags!!!
 
I'm paintin' my whole engine black...now THAT'LL be different!

You're only joshin', right? That'll will affect the ability of the engine to cool by covering all the poors and putting a layer of paint over it.
 
You're only joshin', right? That'll will affect the ability of the engine to cool by covering all the poors and putting a layer of paint over it.

Not to any significant extent at all...there are TONS of engines out there that are painted all black...aircooled and watercooled...the key is to not get the paint too thick...two coats will work well...

No offense, but we've heard this argument for years, and I'm of the opinion that it could actually help cooling...but thanks for your concern!!!
 
Looking good.

A fellow Airhead turned me onto bumper paint for a low sheen black that'll make you think you are an artist with a rattle can (get one of those handles). It sure made a difference on my bike, which was showing a lot of use and abuse.

I bead blasted my covers, then put two coats of hi-temp Engine paint followed by 3 coats of (believe it or not) bumper paint last January. It turns out to self-level nicely and then with just a dap of wax rub it for a light sheen to look like factory. I glued a piece of 150 grit sandpaper to a small block of wood and sanded the fins. Here's a picture I took tonight, the bike is pretty dirty right now in the middle of my RT fairing project so pardon the mess.

I was happy enough with it to do the engine top cover and the airbox. I bought a spare timing chain cover from ebay and just cleaned it up tonight. It'll get the same treatment and then be mounted when I get around to a new timing chain.

View attachment 20162

Good tip Tony, I will do the same. Do you have the brand for the bumper paint?

Thanks!
 
None taken... Hmmm...wonder why BMW didn't think of this?? :D

Well....there's that 'vaunted Teutonic engineering' again!!! LOL Naw, I'm not one of those that think the sun rises and sets on what the guys who built these did... Painting the engines black, really, is an exercise in style, and back in the day, style really didn't matter to these guys...in my case, the engine surfaces are so corroded that the easy way out is to prep the surface and paint 'em with high heat paint...the only concern I have is that I normally hit the bare surface with a self etching primer, and then you get into that heat exchange issue for sure...
 
... Painting the engines black, really, is an exercise in style, and back in the day, style really didn't matter to these guys...

Back in the day of the Slash 5s and Slash 6s engineers created the shapes and colors of the bikes, but with designer Hans Muth creating the look of the R90S and his magnum opus, the R100RS, BMW gave style a very high priorty that engineers had to accomodate.

You want to talk about style:
 

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