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I know it's a crap shot,but I got a fine looking swing arm drive shaft on Ebay for 150.00. Cheaper then the repair and no waiting.
OK folks, lot's of great tips and advice .
Now the big question is the easiest way to start the project ??
At this point i may be at my limit to tear it apart any further without professional eyes on the job. My Haynes manual lists the job as a 3 or 4 out of a possible 5 in degrees of difficulty. This is my only motorcycle at the moment and I do not want to bugger the job and cause myself addition wasted expense due to my own lack of skill.
Doug
This may be just personal but I view the use of locktite on the driveshaft screws as a bad idea.
In the life of a machine one must/should remove the transmission at reasonable intervals to clean and lube the splines and to clean or replace clutch disks and other problems that may crop up with the trans or driveshaft.
The job of removing and replacing the screws is made unnecessarily difficult with this thread goop preventing the easy turning of the screws by fingers alone after loosening with a wrench.
Although I have found loose or missing screws on junkers I have dissassembled for parts I have never had a loose screw on one I assembled reusing screws dry cleaned screw and thread it enters with spray carb cleaner and tightened in pattern of opposites with original tool kit box wrench finished with a light/moderate blow with a hammer on each. If the screw will turn out with fingers after loosening there is no stretch and I see no reason not to reuse it. Since almost all screws I have removed from many salvage machines will screw out with fingers I assume no thread goop was used by factory and none is necessary on assembly.
I doubt it's a weight issue, I am holding at a pretty steady 173lbs ( that's down 15 lbs thank you very much)
I travel fairly light and am pretty sure the bags were not overloaded.
The rear mono shock is original and on the list for replacement any way.
If it is a transmission problem I may sell the bike and let someone else deal with it.
I changed the transmission, rear end and drive shaft fluids less than 1500 miles ago and they all came out clean as new, no swarf on any of the drain plugs.
Not sure i want to commit that much money in to a 27 year old motorcycle.