alancoles
Dress for fall & avoid it
What you described is proper placement for the helmet which may not be proper for you. This is why it is important to first test the unit by activating it and moving it to your ear while it is running audio. If in that mode it doesn't provide load and clear sound than naturally it won't be able to do so when mounted in the helmet and running highway speeds. However, if it is tested that way and does provide strong sound levels, but doesn't during the trail install than one knows there is a placement issue....Speaker placement is fine...
I have personally experienced one setup where at full volume an Autocomm system could be heard okay with the helmet on but so low that even at 20-30 mph the audio was virtually inaudible. Believe it or not, all it took to fix was repositioning the speakers. After that, I have done trail listening and fits prior to the 6+ Sena installs that I've done since then and not one single one has had a volume issue. Again, even if I did 99 and all worked fine, a 1% failure rate could be my very next install.
While that is the logical conclusion, due to variations in helmet shape, head shape, and ear placements being so wide, it is virtually never a truly a one-size fits all scenario....the speaker placement in my Shoei Neotec in the speaker pockets should work, because that is where the Sena 10U which is helmet specific places them and they do not touch your ears in that installation. I was going to go for the 10U, but everybody said the 20S speakers that come with the 10R are so much better. Plus I like the idea of the external battery on the 10R.
The fact that Sena produces the 10U that places the speakers in a specific non-adjustable location tells me otherwise.
The Sena 10U speakers snap into the speaker pockets of the Shoei Neotec...
Alex, I appreciate that you're pretty frustrated with the results you've been experiencing and that's understandable.I have another Help Desk ticket open with Sena. The last one was closed and unresolved. They can either come up with a solution or offer to take the unit back. If they are willing to send me the ear bud adapter cable that I can cut into to try the speakers I ordered, I'll give that a try.
It sounds like you're ready to pull the system out and send it to Sena for return/repair/exchange.
I'd like to suggest that when/if you do pull the system out that you take the time to first (while still in the helmet) turn the radio volume on the unit up to the maximum (in it's current state that shouldn't hurt your ears). Then remove the unit but keep it connected together and test the volume with one of the speakers held to your ear (turn the unit & radio on before moving it up to your ear just incase it is working properly). If you still don't have a high volume than you'll know that it is definitely a faulty unit - which it may well be.
All this tells us is that Sena either has a lot of faulty 10R units, or that there are a lot of people installing them incorrectly. My limited experience has been that the majority of issues I've encountered have been due to improper installation. That doesn't mean that yours is but, until it is tested with the speaker actually against the ear, it is hard to be 100% sure, due to variations in helmet/head/ear placements, however, your's sounds more like a faulty unit than faulty placement as I can hear my Sena commands reasonably well even with the helmet off but next to my head (when doing setups between two helmet units).Not the issue in my case which I confirmed. But the inadequate volume level seems to be widespread after Googling "Sena 10R Volume". I got a slew of sites including the one on the Sena Community complaining of too low a volume level at the speeds I stated.
By the way, my 10R has 12 volume steps from Min to Max Beep. And after listening to the radio in the silence of my home yesterday, I really had to wonder where the bottom 4 or 5 volume levels could be used...in the tranquility of an empty church? LOL...
As I've said, it sounds to me more like a faulty unit than a placement issue, but if you'd like to try my suggestion, perhaps we'll know for certain.