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Bent Fork Brace ('71 R75/5)

adamw

New member
Putting the front end back together and am having with the fork brace. The fork tubes are installed and torqued at the lower clamp. Top nuts are hand tight. I can put the axle in and it spins freely. I've read that the axle is suppose to move freely.
The fork brace had to be bent together using a pipe clamp as the holes did not match up with the studs. They do now and the brace goes on with out force. I can torque the two nuts on right (facing the front of the bike) and the axle still spins freely and moves back and forth. I can tighten the nuts on the left by hand and still get movement from the axle. Once I start to torque the left side, it seizes up any movement on the axle. The issue follows the same side of the brace if I install it upside down. I noticed a wedge of space on the left (shown in pic) side and saw that once that starts closing up, the axle seizes. I made some shims and tried to fill the space so the but it doesnt help.

Am now looking for assistance on this issue. -Adam

fork brace gap.jpg
 
I had the same issue (gap only) when I restored my r60/5. Knowing that my my fork tubes were set right I simply made a shim from a feeler gauge, horse shoe shape so I could slide it in. Removed my springs and retightened top nuts, with fork brace tight and axle installed there was no binding.
 
I have had to resort to shims before in order to maintain a freely turning axle in various fork positions on a 60/5 I had.
 
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