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In the case of where the support started to break through the fiberglass, would the use of woven along with the mat given you a stronger repair?
That thing's going to be one of the most perfect side cars around, when it's finished.
Are you going to place rubber pads between the sub frame and the contact areas where it bolts to the tub?
Nice. That'll give the dogs a quieter ride, too.
Pete:
I was thinking, for your side vent, you could probably acquire an inner sliding port, or door, for it from an RV parts supplier. Then you could control the amount of air passing into the tub as the temperature varied.
One of the things I love about rural Vermont is neighbors help each other simply because that's what neighbors do.