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Yea my 99RT did the same thing. I purchased a package of header wrap from the local parts store. It takes some time to do it right, but if you follow the instructions carefully, it will turn out very nice. I did mine all the way to just in front of the catolic converter. Heat problem solved!!!
Once Christmas vacation gets here, I'll probably pull mine and get them ceramic coated. I had them coated by a local firm and it started bubbling in first 5 minutes it ran. I'll do a bit more research this time and ship them off somewhere to get a good coating.
I wrapped the headers this weekend, but my heat problems seems no better. I have people telling me it will be worse because the wrap makes it even closer to the tupperware. I'm at my whits end with this bike!
there seems to be a product called the Booster Plug which will apparently richen up the mixture a bit. If this is the case, and it's also the case that the engine tends to overheat because it's running lean, then is it possible that installing the Booster Plug could rectify some of the heat problem? Anyone know this product enough to comment?
Thanks, Tony