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Thread: KGT Air Cleaner Replacement

  1. #16
    Honey Badger Semper_Fi's Avatar
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    Upper Clip detail
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  2. #17
    Honey Badger Semper_Fi's Avatar
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    Clip detail - here is the clip removed.

    The green arrow is pointing to where you should press to unlock the pin to remove
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  3. #18
    Honey Badger Semper_Fi's Avatar
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    With the airbox clips removed - grab snorkle as shown with right hand, grab airbox area with left and pull straight out towards you.

    There will be some slight resistance as the snorkle section has a pin and grommet fit and the airbox guides are a tongue and groove set up.
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    Last edited by Semper_Fi; 06-20-2010 at 05:35 PM.

  4. #19
    Honey Badger Semper_Fi's Avatar
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    Shown is the detail of the pin and grommet connection
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  5. #20
    Honey Badger Semper_Fi's Avatar
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    Tada! The air filter
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  6. #21
    Honey Badger Semper_Fi's Avatar
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    The gaping maw of the air box
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  7. #22
    Honey Badger Semper_Fi's Avatar
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    Reassembly after filter inspection/replacement.

    The process is essentially backwards with attention paid to fit of the air filter into the snorkle and adding some lubricant (optional) to the nipple pins for ease future dissassembly.

    Insert filter into snorkle, with snorkle oriented with the intake opening at the 6 o'clock position
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    Last edited by Semper_Fi; 06-20-2010 at 05:37 PM.

  8. #23
    Honey Badger Semper_Fi's Avatar
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    Ensure air filter is flush to the mounting area
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  9. #24
    Honey Badger Semper_Fi's Avatar
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    Now fit in the air filter/snorkle assembly into the air box and align nipple pin to its mounting location and push in until fully seatead on both sides.

    Note that the air box end has a tongue and groove set up, below is the detail of the bottom fitment, the green line highlighting the snorkle tube and the area below the line is where the lock pin is inserted
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    Last edited by Semper_Fi; 06-20-2010 at 05:38 PM.

  10. #25
    Honey Badger Semper_Fi's Avatar
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    The detail for the top side of the air box / snorkle interface
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  11. #26
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    Shown is the alignment of the snokle nipple pin to its mounting location on the bike frame
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  12. #27
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    After you have pushed in the snorkle and air filter assembly into place, install the retaining pins and push in until the lock in place - you will hear and audible click.
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    Last edited by Semper_Fi; 06-20-2010 at 05:40 PM.

  13. #28
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    After the snorkle is fully inserted and secured it is time to remount the computer.

    As was done with the snorkle nipple pin, do the same for the computer mount
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  14. #29
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    Position computer in place green arrow idicated the greased pin and rubber mount location
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  15. #30
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    Secure computer into postion with its two screws


    *************************************

    Mounting the computer completed the replacement of the air filter.

    Replace the right side panel in the reverse order of removal to finish completely (noting the various screw lengths and their postion as you reassemble)
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    Last edited by Semper_Fi; 06-20-2010 at 05:41 PM.

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