Page 3 of 5 FirstFirst 1 2 3 4 5 LastLast
Results 31 to 45 of 62

Thread: Auxilliary Light Install KGT

  1. #31
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Shown is the approximate amount of "extra" harness available to the throttle side light - based on how I am showing how to wire.
    Attached Images Attached Images

  2. #32
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Shown here is the wire harness dressing in process.

    The Green Arrow is pointing to main harness to the lights

    The Yellow Arrow is for the power switch harness.

    The White Arrow is showing the mounting and placement of the PIAA relay.
    Attached Images Attached Images
    Last edited by Semper_Fi; 05-24-2010 at 07:54 PM.

  3. #33
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Postioning and fastening of the PIAA Relay.
    Attached Images Attached Images

  4. #34
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Wire Harness Trimmed and Dressed
    Attached Images Attached Images

  5. #35
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    The highlighted bracket is used in the mounting of the Clutch Side Body Panel

    The wire harness MUST be located BELOW this bracket.

    As in the next view.
    Attached Images Attached Images

  6. #36
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    The wire harness properly routed to prevent interference with the side body panel
    Attached Images Attached Images

  7. #37
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725

    Light Assembly Wiring Prepation

    Here I am getting ready to connect the light harness to the lights.

    I am using a piece of shrink tubing so that it provides a better presentation.

    1. Place shrink tube thru hole of mount
    2. Insert wire harness thru shrink tube
    3. Cut harness to appropiate length
    4. Make electrical connections of the wire harness to the light wiring
    5. Pull harness back thru heat shrink until heat shrink is close to the back of the light
    6. Heat heat-shrink
      NOTE - use heat gun on low setting and put a piece of cardboard behind the shrink-tube and front of the bike to protect the paint
    7. Temporarily mount light to mount
    8. Repeat for other side
    Attached Images Attached Images
    Last edited by Semper_Fi; 05-26-2010 at 05:49 PM.

  8. #38
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Steps 2 and 3 from above
    Attached Images Attached Images

  9. #39
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Step 4
    Attached Images Attached Images

  10. #40
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Steps 5,6 and 7
    Attached Images Attached Images

  11. #41
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Once the wiring connection to the light is complete secure the harness
    Attached Images Attached Images

  12. #42
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Throttle-side completed
    Attached Images Attached Images

  13. #43
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Wire bundle tucked in behind main lighting harness section so that it does not interfere with side panel installation
    Attached Images Attached Images
    Last edited by Semper_Fi; 05-25-2010 at 05:25 PM.

  14. #44
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Securing balance of harness so that it does not interfere with side panel installation
    Attached Images Attached Images

  15. #45
    Honey Badger Semper_Fi's Avatar
    Join Date
    Aug 2008
    Location
    Kingston, NH
    Posts
    5,725
    Done


    IMPORTANT - IF YOUR STATE REQUIRES THAT ANY AUXILLIARY LIGHT BE SHUT OFF WHEN THE HIGH BEAM IS TURNED ON - CONTINUE TO THE NEXT SECTION - HI BEAM SHUT OFF
    Attached Images Attached Images

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •