KGT Rear Drive Fluid Change Model Year 2009

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As you are holding the caliper up - align the "rear" bolt hole to that on the bike and secure the caliper to the bike.

Do it hand tight - this is just essentially to place the caliper in position

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Do the same with the "front" caliper bolt

Once both caliper bolts are in torque both to 24 Nm

If you had to open the pads to install the caliper on the disc - now is a good time to pump the rear brake pedal a few times to ensure the pads are seated.

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Clip the speed sensor wire harness in place onto the brake line as shown.

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Shown are the final positon of the clipped supports which need to have the speed sensor wiring running parallel to the brake line in a straight and even manner.

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Mount the wheel

Install the wheel bolts (T-50) with NO lubrication or locking material of any kind

Torque in a star pattern to 60 Nm

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Almost done, mounting the muffler is a 3 step process.

Step 1 - is place muffler onto exhaust opening

Step 2 - place muffler in postion and secure the hanger bolt hand-tight

Step 3 - check clearance of muffler to rear wheel and hand tighten the muffler clamp.

At this point the muffler is in place and you can check for alignment and clearance, once set you can torque the clamp and then the hanger bolt




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Placing the muffler onto the exhaust opening

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Installing the hanger bolt

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Check your clearance

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Tighten the Muffler Clamp to 35Nm

Tighten the Muffler Hanger Bolt to 22Nm

Install the muffler shield

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You're Done

Things to check

• Proper brake pedal

• Correct routing of the speed sensor cable it can not interfere with the disc or the hinge of the final drive.

• Ease of rotation of the back wheel

• Go for a test ride - check for leaks

Come back and have a beer